The Tochigi Plant is part of Nissan's Intelligent Factory initiative, which places a strong emphasis on sustainability and relies heavily on automation. According to a source cited by Driver Web, the paint shop at the factory is encountering issues that have hindered the production process. The exact reasons behind these challenges have not been pinpointed in the report, but The Drive highlights that the plant employs a water-based paint system. Additionally, it utilizes low-temperature curing techniques to reduce energy consumption and incorporates recycled air during the drying process. Notably, the site also features an automated paint inspection system capable of detecting flaws as small as 0.3 mm.
It appears that Nissan is particularly concerned about the quality of the paint jobs being produced due to these ongoing issues. Furthermore, the report suggests that the all-electric Ariya model is facing similar paint-related challenges, amplifying the impact on Nissan's overall production.
When approached by The Drive for comment, a Nissan spokesperson acknowledged that paint concerns are indeed contributing to the production delay. However, they emphasized that other factors are also at play. The spokesperson explained, "Production of the Nissan Ariya and Z at the Tochigi Plant in Japan has been facing the significant challenges of 1) a limited semiconductor supply and 2) deliveries of components that have been hampered by the effects of the COVID-19 pandemic. In addition, with the introduction of the Nissan Intelligent Factory initiative at the plant, a completely new production system was adopted. Unfortunately, it is taking some time to further improve the production capabilities in the painting and assembly processes. Nissan is making a full and diligent effort to fully regain production capacity at the plant."
The statement from Nissan underscores the multifaceted nature of the challenges impacting the Tochigi Plant. While the semiconductor shortage and supply chain disruptions due to the pandemic have been well-documented issues affecting the automotive industry, the introduction of a new production system at the Tochigi facility has created additional complexities. Nissan is fully committed to addressing these challenges and restoring production capacity as soon as possible.
In the meantime, enthusiasts eagerly awaiting their new Nissan Z sports cars will have to exercise patience. The delay is undoubtedly frustrating for both Nissan and its customers. However, it is essential to prioritize the resolution of these issues to ensure that the final product meets Nissan's quality standards.
Sources: Driver Web, The Drive
